The popular barbecue chain is downsizing most of its locations

Dozens, perhaps hundreds, of restaurants have tried to copy Chipotle’s model of offering custom dishes made live in front of customers by workers on a “prep line.” In theory, it’s a simple way to offer fresh food that’s customizable to what the customer wants.

The problem is that the devil is in the details. Chipotle has figured out how to deliver a product that customers want in an efficient and cost-effective manner.

In fact, the Mexican chain has actually created a fast food product that consumers value enough to pay more for it than they usually spend.

  • Price higher than fast food: A Chipotle burrito or bowl is average $12 to $14compared to $7 to $11 for a McDonald’s or Taco Bell combo, according to Fox9.

  • Competitive in fast casual: Chipotle meals are about 30 to 40% cheaper than premium fast-casual rivals like Sweetgreen or Cava, according to Restaurant Dive.

  • Cost factors: Prices reflect fresh ingredients, sustainable sourcing, labor and generous portionsthat sets it apart from typical fast-food operations, Meals By Andy reported.

Essentially, the Mexican chain has built something that’s better than fast food without being a traditional fast-casual table-service restaurant.

“Chipotle Mexican Grill is a category-defining fast-casual brand that transforms a focused menu and made-to-order assembly line into speed, customization and consistent quality. Its business model blends culinary credibility with operational discipline, using a streamlined kitchen and limited SKUs to drive high yield and attractive unit economics,” according to Latterly.com.

“The result is a differentiated value proposition that combines premium ingredients, transparent preparation and convenience in the restaurant and through digital pickup and delivery.”

It’s easy to see why restaurant operators would want to copy that model, but the struggles of one chain, Genghis Grill, show just how hard it is to duplicate what Chipotle created.

When Genghis Grill launched in 1998, it was a variation on the traditional Mongolian Grill model. It was a model for building your own bowl using a per-bowl format rather than the all-you-can-eat format.

Here’s how it worked.

  • customers select the raw ingredientsproteins, vegetables, sauces, noodles and seasonings from Fresh bar.

  • They put everything in a large bowl.

  • The bowl is then handed to a grill chefwhich roasts the ingredients on a large circular grill in front of the customer.

I visited the chain for lunch at a mall in Texas in the 2010s and loved that I could customize my bowl without having to pay top price. For dinner, I may have opted for an AYCE version of the same concept, but getting exactly what I wanted at an affordable price made for a great lunch deal.

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